Subconsciously I suppose I always knew that maple syrup came from actual maple trees although the exact conversion process never entered my mind. That has all changed now. Martha's folks own 15 acres of land, a decent portion of it being hardwood forest, outside Waupaca, Wisconsin. We got married on that land and are eternally grateful to all that Fran and Marci did to make the "blessed event" be such a memorable day. We visit that land nearly every time we are in Wauapca. I say nearly because deer hunting season makes it off limits. Downtown Baghdad is a safer (and warmer) place than rural Wisconsin when deer huntin' is open. There may be more bullets flying in Baghdad but in Wisconsin there are guns mixed with beer, cheap beer, the kind of beer that is sold in 30 packs for $12 and drank first thing in the morning by both men and women. Yes, that kind of beer.
At the highest elevation and sitting on the western perimeter of the property Fran built by hand and without electricity a 500sqft shed. That was more than 25 years ago. Over time the shed fell to ruin but a few years ago he began to work on it and it is now a half cabin half workshop. It just might be his pride and joy. Should Fran and Marci ever lose their house to a tornado or be driven from town by a torch wielding angry mob due to their political leanings the shed would make a more than feasible new home, a fresh start. There is no internet or running water but $5,000 would be enough to have a well dug to address the water issue... and the internet, it can go to hell, what has it done for anyone lately? The shed is heated by a wood stove with infinite fuel being provided by naturally downed trees in the woods. The land is quite arable so with Fran's insatiable appetite for drudgerous and back breaking labor I would safely say that a parcel of non wooded land could be tilled, with a shovel of course, to grow enough crops to feed a small army. If the lust for red meat should ever darken the door of Fran and Marci then all they would have to do is pick off a few of the deer that graze on the land. Have you ever had freshly killed venison cooked on an open fire? Holy shit is all I can say.
There are hundreds of maple trees in the woods. There may even be thousands but I can't be sure. It's very possible that Fran has conducted a detailed trees census so he would be far better able to quantify the maple population than this urban reporter. Getting the sap, that once boiled down will become syrup, out of the tree is simple, almost so simple that it is counterintuitive.
Step 1: Bore a 9/16" hole about 3" deep into the trunk of the tree at waist height from the ground.
Step 2: With a hammer beat a metal tap into the hole. The tap is basically a piece of tubing that provides a pathway for the sap to run from the tree. While inserting taps myself, Fran and Pat Mahoney speculated that the Native Americans (Indians) could have used animal bones as taps. If the marrow was removed then the bone would function well as a tap. Depending on the size and condition of the tree multiple taps can be put in one tree. The law of diminishing returns applies though. Sometimes it is better to single tap many young trees than to multi-tap a few mature trees but what the hell do I know?
Step 3: Hang a large plastic bag on the tap so that the liquid sap can be collected in the bag.
Step 4: Retreat to Fran's shed and drink some Beck's beer, light the wood stove, eat thick slices of local cheddar cheese and handfuls of non local tortilla chips, be happy doing nothing other than getting lost in the sounds of wood crackling in the fire and the long and lonesome whistle of a passing freight train.
Step 5: Let nature do its work. The freezing nighttime temperatures and mild daytime temperatures stimulate the sap to run from the trees into the collection bags. It's the freeze-thaw action that only allows maple syrup to made in the winter. No, winter is not over yet. It's a six month season. The sap is nothing like the viscous sticky goo from a Christmas tree. Maple tree sap is pretty much water with a small sugar content. That surprised me but it does explain the 30:1 sap to syrup ratio. I tasted some of the sap to validate all the information that Fran and Mahoney were dispensing. No word of a lie was told that day.
Step 6: Consolidate the sap. The collection bags need to be emptied on an almost daily basis. This involves trudging through the snowy woods with 5 gallon buckets into which the sap is dumped. Once the buckets are full the sap collector (the sap mule) must reverse trudge out of the woods and dump the sap into a storage tank. Some trees produce nearly a gallon of sap per day while others produce fuck all. I think there are 100 tapped trees. I called Marci today and she said they had 300 gallons of sap in the tank! The sap output depends on the age and health of the trees but also on the location of the trees relative to the edge of the woods. This made no sense when Fran said it but I couldn't argue with the facts; the trees deep in the woods were pissing out vast quantities of sap while those on the edge were weeping out only paltry sums of the precious juice. Maybe it is natures attempt to maintain balance with man. If all tress delivered the same amount of sap then there would be no incentive for man to sweat. He would merely have to drive around the edge of the woods and make a journey of a few paces from maple tree to storage tank on back of pickup truck. Nature is smarter than you or I.
Step 7: Boil the sap. This is the end of the line for the weak sugar water that we know as sap. A large outdoor fire is built and a steel pan is set over the fire. The sap is teamed into the pan and boiled. The water content evaporates into the air and the sticky residue, the maple syrup, is emptied into quarter gallon jars. Fran has a 35 gallon boiling pan and from what I have heard it may take 24 hours to boil down all 300 gallons of sap. Two or more shifts of able bodied (but often drunk) adults are needed to manage "the boil". The fire must be kept so hot that the steel pan glows orange. Efficiency is improved by preheating the sap beside the fire so that it does not go to the pan full of ice chunks.
Step 8: Enjoy the fruits of the labor. The maple syrup can now be put on pancakes, used to baste ham, added to stir fry as a natural sweetener or given away as a gift.
I learn something valuable every single time I visit Wisconsin.
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